MANI Lighting

SIGNAL CUSTOM TUBULAR SERIES

Custom Signal LED Tri-Proof Tubular Light

A configurable tubular lighting and visual communication solution combining functional illumination with durable UV-printed graphics. Available across multiple tubular light sizes for safety marking, wayfinding, warnings, branding and project-specific identification.

Multiple Tube Sizes Safety & Wayfinding Custom Branding OEM/ ODM Support IP67 / IP69K IK10
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Product Overview

Visual Indication. Customized Across Every Tubular Profile.

The MANI Custom UV-Printed Tubular Series delivers durable visual signage, safety icons, and branding directly integrated onto industrial tubular luminaires. Available across PC, PMMA, and Borosilicate Glass housings in Ø45, Ø70, Ø75, and Ø100 mm profiles.

Engineered for demanding industrial sites, cleanrooms, food processing plants, and commercial corridors, this series combines high-efficiency illumination with IP67/IP69K sealing, flexible tailored lengths (600–1500 mm+), and scratch-resistant UV-cured surface printing.

PC, PMMA & Borosilicate Glass

Opt for high impact (PC), optical clarity & ammonia resistance (PMMA), or chemical-grade glass

Full Diameter Range (Ø45/70/75/100 mm)

Standard and tailored project lengths from 600 mm to 1500 mm+

High-Precision UV-Printed Graphics

Scratch & chemical-resistant warning icons, safety symbols, zones, and logos

Up to 150 lm/W Efficiency

High-performance tri-proof lighting with uniform 360°/180° light distribution

IP67 / IP69K & IK10 Protection

Resistant to high-pressure washdowns, steam, dust, and mechanical impact

Corrosion-Proof SS304/SS316

Marine-grade mounting brackets, quick connectors, and through-wiring support

Customization & Support

Built around your project specifications
PRT
Custom UV Graphics

Mockups, symbol vectoring, and graphic adhesion testing

MAT
Material Selection

PC, PMMA, or Glass tailored to your site's chemical/impact needs

OEM
Housing & Size OEM

Custom tube diameters, tailored lengths, and end cap finishes

QA
Factory Inspection

IP69K hermetic seal, high-pressure washdown, and aging tests

Custom signal LED tubular light with caution markings in a commercial access ramp

01 / VISUAL COMMUNICATION & INDICATION

Signal Tubular Luminaire. Integrated Illumination & Clear Guidance.

By combining high-efficiency general lighting with durable, customizable UV-printed graphics and signaling, these tubular luminaires deliver immediate visual awareness, wayfinding, and safety identification across demanding commercial, transit, and public facilities.

Safety Warnings & Zone Identification

Direct UV-cured caution bands, height limits, and safety symbols ensure high visibility in ramps, loading bays, and transit tunnels.

Commercial Wayfinding & Branding

Seamlessly integrates department codes, lane arrows, and corporate logos without compromising optical performance.

Tough Tri-Proof Architecture

Fully sealed IP67/IP69K housing protects internal LEDs and surface graphics against dust ingress, moisture, and frequent washdowns.

02 / PROTECTION & DURABILITY

IP67–IP69K
IK10 Robust

Engineered with an internally integrated graphic design for lifelong durability. All custom signage, caution bands, and symbols are UV-printed directly on the inner surface / core, shielded completely inside the hermetically sealed tubular housing. This internal architecture prevents external scratching, high-pressure peeling, and chemical erosion during rigorous washdowns.

Internal Graphic Placement Graphics sealed inside the tube—zero risk of peeling, abrasion, or chemical wear
IP67 / IP69K Sealing Full hermetic barrier against high-pressure hot steam, water jets & fine dust
IK10 Heavy Impact Proof Robust outer casing absorbs heavy mechanical impact without damaging inner graphics
PC / PMMA / Glass Profiles Available across Ø45, Ø70, Ø75, and Ø100 mm diameters with tailored lengths

Ingress ratings, material selection, and internal graphic dimensions are configuration-dependent. Confirm project details when requesting custom design mockups or a quote.

Custom signal LED tubular light featuring internal graphic architecture and high-impact sealed construction
Industrial isolated LED power supply and electrical driver layout for custom signal tubular luminaires

03 / DRIVER & ELECTRICAL ARCHITECTURE

Industrial-Grade Power.
Engineered Reliability.

Designed for demanding 24/7 continuous operation across industrial and commercial facilities. Our custom signal tubular luminaires integrate premium isolated drivers with superior thermal dissipation, ensuring stable light output, low harmonic distortion, and long-term electrical safety for both internal graphics backlighting and high-lumen area illumination.

Industrial Isolated Drivers SELV design, >100,000 h nominal MTBF & up to 6kV surge immunity
PF > 0.95 · THD < 10% High electrical efficiency with low harmonics for full grid & site compliance
Ripple-Free (< 1%) Output Zero-flicker current for CCTV monitoring zones, inspection bays & visual comfort
Dimming & Sensor Support Optional DALI-2, 0–10V, motion sensors, and emergency battery backup modules

Driver brands, dimming protocols, multi-circuit through-wiring, and emergency runtimes are factory-customisable per tender specifications.

04 / SMART SENSING & EMERGENCY ARCHITECTURE

Intelligent Sensing.
Certified Emergency Safety.

Maximize energy efficiency and ensure facility safety across corridors, ramps, and production lines. Our custom signal tubular luminaires integrate hidden microwave occupancy sensors within sealed housings alongside certified LiFePO4 battery backup modules, delivering continuous illumination and visual guidance even during complete mains power failures.

Internal Microwave Motion Sensor High-frequency 5.8 GHz detection through sealed PC/PMMA/Glass without external cutouts
Configurable Detection & Daylight Adjustable detection zones (up to 15 m), hold time (5s–30min), and lux thresholds via remote
1.5h to 3h LiFePO4 Emergency Backup Self-testing emergency pack ensures critical evacuation path and caution sign visibility
Smart Network BMS Integration Supports DALI-2, 0–10V, Zigbee, or Bluetooth Mesh automated group-control setups

Sensor sensitivity, emergency output wattage, battery chemistry, and automated reporting systems are factory-configurable according to project safety codes.

Integrated microwave motion sensor and emergency battery backup components for custom signal LED tubular luminaires
Custom signal LED tubular luminaire installation brackets, through-wiring options, and quick-connect terminals

05 / INSTALLATION & CONNECTIVITY

Faster Wiring.
Clean Project Integration.

Tailored connection architectures designed for efficient machine integration and continuous site runs. Compatible across all tube diameters (Ø45/70/75/100 mm), our signal tubular luminaires support multi-core through-wiring, pre-wired industrial glands, and IP68 plug-and-play connectors for seamless power and visual signaling distribution.

Pre-Wired Cable Gland Factory-sealed heavy-duty cable with PG/M-thread brass or nylon glands for rapid standalone luminaire mounting.
Push-In Through-Wiring Tool-less internal terminals supporting 3-core, 5-core, or 7-core wiring for clean continuous linkable runs.
IP68 Plug-and-Play Quick Connectors Tool-free male/female quick-lock couplings enable rapid modular installation, line extension, and hassle-free servicing without opening the sealed housing.

Through-wiring conductor cross-sections (1.5–2.5 mm²), custom lead lengths, SS304/SS316 bracket types, and connector pin configurations can be customized per project specifications.

APPLICATIONS & PROJECT ENVIRONMENTS

Proven Across
Diverse Facilities

From transit tunnels, parking ramps, and automated production floors to cleanrooms, processing bays, and commercial corridors, our custom signal tubular luminaires provide uncompromised IP67/IP69K durability, high-visibility UV graphic communication, and reliable illumination.

TECHNICAL SPECIFICATIONS

Clear Data.
Multi-Diameter Platform.

Factory photometric, electrical, and material specifications for custom UV-printed signal LED tubular luminaires. Available across Ø45, Ø70, Ø75, and Ø100 mm profiles with PC, PMMA, or Borosilicate Glass housings for maximum project adaptability.

Input Voltage AC 220–240 V 100–277 V optional · 50/60 Hz
Power Factor >0.95 TRIDONIC / Isolated Constant Current Driver
Beam Angle 120° Wide optical spread with internal signage illumination
CCT / Indication 2700K – 6000K White CCT + Custom Internal UV Graphics
Ingress & Impact IP67 / IP69K · IK10 IK10 (PC/PMMA) · IK07 (Glass housing)
Operating Temp. −20°C to +50°C Heavy-duty thermal & industrial resistance
System Efficacy 120 lm/W (Std) Calibrated nominal lumen output
High-Efficiency Option Up to 150 lm/W High-lumen LED matrix available upon request

OEM / ODM SYSTEM CUSTOMIZATION

Control & Customization Configurations

Factory-integrated control options matched to project and tender requirements.

Standard ON / OFF
Custom Internal UV Graphics
DALI / DALI-2 Dimming
0–10V Dimming
Microwave Motion Sensor
1.5h to 3h Emergency Backup
CCT Switchable
Through-Wiring / Linkable
Material Specification: Transparent / Opal / Half Opal PC, PMMA, or Borosilicate Glass Housing + Aluminum PCB + SS304L / SS316L End Caps + SS304L / SS316L Mounting Brackets.
COMPACT SERIES CATALOGUE Ø45 mm Standard Model Matrix (MTB-45) 8 factory models
Model No.DimensionSystem PowerInput VoltageNominal Luminous FluxEfficacy
MTB-456010L600 × Ø45 mm10 WAC 220–240 V / 100–277 V1,200 lm120 lm/W
MTB-456015L600 × Ø45 mm15 WAC 220–240 V / 100–277 V1,800 lm120 lm/W
MTB-459015L900 × Ø45 mm15 WAC 220–240 V / 100–277 V1,800 lm120 lm/W
MTB-459020L900 × Ø45 mm20 WAC 220–240 V / 100–277 V2,400 lm120 lm/W
MTB-451230L1200 × Ø45 mm30 WAC 220–240 V / 100–277 V3,600 lm120 lm/W
MTB-451236L1200 × Ø45 mm36 WAC 220–240 V / 100–277 V4,320 lm120 lm/W
MTB-451540L1500 × Ø45 mm40 WAC 220–240 V / 100–277 V4,800 lm120 lm/W
MTB-451545L1500 × Ø45 mm45 WAC 220–240 V / 100–277 V5,400 lm120 lm/W
MID-SIZE SERIES CATALOGUE Ø70 mm Standard Model Matrix (MTB-70) 4 factory models
Model No.DimensionSystem PowerInput VoltageNominal Luminous FluxEfficacy
MTB-706020L600 × Ø70 mm20 WAC 220–240 V / 100–277 V2,400 lm120 lm/W
MTB-709030L900 × Ø70 mm30 WAC 220–240 V / 100–277 V3,600 lm120 lm/W
MTB-701240L1200 × Ø70 mm40 WAC 220–240 V / 100–277 V4,800 lm120 lm/W
MTB-701550L1500 × Ø70 mm50 WAC 220–240 V / 100–277 V6,000 lm120 lm/W
BOROSILICATE GLASS SERIES CATALOGUE Ø75 mm Standard Model Matrix (MTB-75G) 4 factory models
Model No.DimensionSystem PowerInput VoltageNominal Luminous FluxEfficacy
MTB-756020L600 × Ø75 mm20 WAC 220–240 V / 100–277 V2,400 lm120 lm/W
MTB-759030L900 × Ø75 mm30 WAC 220–240 V / 100–277 V3,600 lm120 lm/W
MTB-751240L1200 × Ø75 mm40 WAC 220–240 V / 100–277 V4,800 lm120 lm/W
MTB-751550L1500 × Ø75 mm50 WAC 220–240 V / 100–277 V6,000 lm120 lm/W
HEAVY-DUTY HIGH-LUMEN CATALOGUE Ø100 mm Standard Model Matrix (MTB-100) 7 factory models
Model No.DimensionSystem PowerInput VoltageNominal Luminous FluxEfficacy
MTB-60030L600 × Ø100 mm30 WAC 220–240 V / 100–277 V3,600 lm120 lm/W
MTB-90036L900 × Ø100 mm36 WAC 220–240 V / 100–277 V4,320 lm120 lm/W
MTB-120045L1200 × Ø100 mm45 WAC 220–240 V / 100–277 V5,400 lm120 lm/W
MTB-120055L1200 × Ø100 mm55 WAC 220–240 V / 100–277 V6,600 lm120 lm/W
MTB-120065L1200 × Ø100 mm65 WAC 220–240 V / 100–277 V7,800 lm120 lm/W
MTB-150065L1500 × Ø100 mm65 WAC 220–240 V / 100–277 V7,800 lm120 lm/W
MTB-150075L1500 × Ø100 mm75 WAC 220–240 V / 100–277 V9,000 lm120 lm/W
* Customization & Optical Note: Nominal flux values are calculated at standard 120 lm/W efficacy. High-efficacy versions up to 150 lm/W available upon request. Color rendering index rated at CRI >80 (CRI >90 optional). Custom internal UV-printed symbols, caution stripes, and signage artwork are scaled proportionally to diameter and tube length.
LED CHIP SMD 2835
DRIVER BRAND TRIDONIC / Isolated
FACTORY WARRANTY 5 Years
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FAQ

Questions,
answered.

Key technical, custom graphic, and configuration details for the custom UV-printed signal LED tubular lighting platform.

OEM & ODM CAPABILITIES

Customized & Standard Tubular Lighting Solutions

From standard batch orders to tailored OEM/ODM specifications. Tell us what you need, and our engineering team will provide custom configurations and competitive quotes.

  • Flexible OEM / ODM options
  • Direct factory volume pricing
  • Datasheets & compliance files
  • Response within 1 business hour
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